Coupled Analysis
Coupled with specialized analysis applications to accurately simulate the interaction of multiple physical phenomena

Coupled Analysis

Coupled analysis refers to an analysis that takes into account the effects of two or more physical phenomena on each other. For example, when a high-temperature, high-velocity fluid impinges on a structure, it can have a significant effect on heat propagation and deformation, and the resulting fluid forces can have an even greater effect on the deformation of the structure. Coupled analysis is necessary to correctly evaluate these mutually influential events. In general, there are two types of coupled analysis: two-way coupled and one-way coupled. In unidirectional coupled analysis, data is exchanged at each analysis time step. In addition, it is not uncommon these days to consider factors that arise in the manufacturing process at the design stage. In this regard, the following are some of the most common use cases of coupled analysis that we have heard about recently.

Scenes requiring coupled analysis (examples)

Product Design

Castings
Warping/burn that affects the function of the product.
Forged products
After heat treatment, the strength of each part of the product is different, and some parts are damaged.
Resin products
Warpage/shrinkage/whitening that affects the function of the product.

Mold Design

Die casting molds
Cracks affecting product function. Burr / slide galling / push pin damage during release / die fatigue life due to heat strength variation due to differences in residual stress / breakage occurs
Injection molds
Burr / slide galling / unbalance of heat shrinkage / warpage generation.
Press dies
Product dimensional deviation due to press mold breakage / mold damage during molding / prediction of springback and mold projection.

Coupled analysis with other software enables more accurate evaluation and study.

Coupled analysis with ADVENTURECluster

Powerful Solver for fast coupled analysis

To correctly reproduce the ever-changing events in a coupled analysis, more calculation steps are required. ADVENTURECluster, which excels in high-speed calculations, can complete the large number of calculations required for coupled analysis in a short period of time.

Easy coupled analysis with Collabo mapping tool

In coupled analysis, there are cases where data transfer does not go well due to the different data formats of the results of each analysis. We have our own mapping tool, Collabo, which allows for easy data transfer.

Examples of Coupled Analyses

Product design Cable harness Cable harness Common issues
Clip breakage due to harness behavior  
The process of inserting a clip into a plate was calculated. The load applied to the clip calculated by IPS (path analysis software) was given as boundary conditions of ADVENTURECluster, and what kind of deformation and stresses the clip would generate were analyzed, Because ADVENTURECluster is able to calculate complex contact calculations stably, it is also able to calculate the strength analysis of the clips stably.
Forged parts Forged parts
                    Common issues
Computational convergence of gear mesh analysis
By using forging software and coupled structural analysis, detailed strength analysis of heat-treated metal products can be performed. In addition, the gear mesh analysis in this analysis is difficult to calculate contact, but ADVENTURECluster is able to calculate complex analyses stably.
Mold design Injection mold Injection mold
                    Common issues
Burrs, galling of slide mechanism, imbalance in heat balance
Temperature and pressure distributions obtained from resin flow analysis software can be used as boundary conditions for thermal stress analysis. This makes it possible to accurately predict damage to molds during the resin molding process.
Press die Press die
                    Common issues
Cracks due to mold life  
The pressure distribution obtained from press forming analysis software can be used as boundary conditions. This allows accurate prediction of the damage that occurs to the die during the stamping process, and high/low cycle fatigue life can be predicted.

SCSK's unique collaborative analysis example

With ADVENTURECluster at its core, we are strengthening collaboration with a wide range of CAE applications.

CASE1

Collaboration with Press forming analysis software

CASE2

Collaboration with Resin flow analysis software

CASE3

Collaboration with Casting analysis software(MAGMASOFT)

Building Collaborative Technology, Developing Collaborative Tools
More realistic strength and rigidity evaluation
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